Sheet metal refers to thin, large sheets of metal. These sheets are transformed into various shapes to aid in multiple operations. In industrial applications, sheet metal is used for numerous applications. Its uses range from appliance manufacturing to creating small, tiny parts of machines.
One of the methods to deform the sheet metals is bending. A balanced force transforms the sheets into various shapes and figures.
In this blog, we will discuss how sheet bending helps enhance the durability and performance of the metal.
For quality sheet metal bending in Albuquerque, contact New Mexico Metals LLC.
Can you imagine using a thick metal sheet as a support beam or roofing your home?
No. Absolutely not.
When the metal sheet is bent a certain way, it adds rigidity to the material. Thus, sheets are bent at different angles, such as U-angle or L-angle. It makes them resistant to external forces.
Thus, corrugated or textured sheets are used for roofing. Metal sheets are also welded in different forms to create poles supporting a structure.
If you apply a certain force on a thin sheet metal, it will bend or deform. Thus, it is established that sheet metal in itself cannot bear a heavy load. Adding bends to it redistributes the stress and, therefore, enhances the load-bearing capacity of the metal. It is particularly important in construction and machinery, where components are subjected to high pressure or weight.
Thus, metal sheets are curved or folded at the edges to make them more powerful for critical applications.
Sheet metals with sharp edges are more prone to wear and tear due to repeated use. They can crack, get damaged, or might even cause an injury during handling. Thus, sharp metal sheet edges are bent and folded to protect them against wear & tear and damage.
The folded edges also help minimize the likelihood of stress concentration. Stress concentration in a small area can cause damage to the sheet and eventually crack it.
Folded corners increase durability against repetitive impacts or abrasive forces in industrial equipment.
Do you know another reason why corrugated sheet metals are used for roofing? The bent design reduces the exposure of the metal to corrosive elements, such as moisture, chemicals, or air.
It’s not only in roofing systems; attention to detail is required for every application. When choosing the right type of sheet metal, the kind of bending needed must be considered. In the long run, it saves money spent on sheet metal and parts replacement in the future.
Sheet metals are used in different manners. In some industries, they are used in their original form. In others, they require punching, notching, or bending. Thus, it can be said that sheet metal can be customized as needed. In a unique environment, if sheet metal bending is required for a specific application, it can be transformed accordingly.
In certain applications where welding might not be the best option, sheet metal bending is used.
As compared to welding, sheet metal bending requires less energy to produce. Additionally, bent sheet metal is often lighter while maintaining strength, contributing to energy savings in transportation and usage.
As industries are coming to the forefront to promote sustainability, the metal industry is not behind. Thus, sheet metal bending is advised in many applications because of its energy efficiency.
Here are some tips to achieve perfection in bending sheet metal:
Proper Clamping: As thicker sheets are bent, they might slip or resist. There is also a risk of the sheet slipping, causing an injury. Thus, solid clamping is required.
Understanding the Metal: The thinner the metal, the easier it is to bend. Also, it can crack easily. An expert understands the metal properties first, determining the metal tolerance. Then, a tolerable bend radius must be determined to achieve perfection.
Balance of Force: A predetermined force is applied depending on the metal thickness and its elasticity (as metals spring back). It also requires expertise not to damage the metal sheet.
Using the Right Machines and Tools: An expert invests in machines and tools and knows when to use which one.
Metal bending indeed enhances the performance and durability of the metal sheet. It is also true that quality metal bending is only possible when you hire an expert for the job. The points discussed above to achieve perfection in bending are some of the tips offered by our expert team.
At New Mexico Metals LLC, we have a team of experts who have helped us reach the heights of perfection in our jobs. Be it metal bending in Albuquerque or other metal services, we are known for our exceptional skills, machines, and quality metal.
For any metal bending services in Albuquerque, contact us today!