The metal sawing process is crucial for various industries, including construction and manufacturing. This process is an indispensable method that ensures that the industries get the metal in desired shapes and sizes.
But the process of metal sawing is not what it used to be. With the advancement of technology, metal sawing has also evolved. It has been a long but successful journey from manual to automated sawing. This blog digs more into the evolution of metal sawing.
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The history of metal sawing can be traced back to centuries when metal sawing was a manual operation. Laborers spent hours and days cutting metal with hand saws made of stronger metals, such as iron. The sharp-toothed saws were run back and forth on the metal until it gave away.
The method had several disadvantages, such as physical exertion, time consumption, and more labor requirement. In addition, it required skilled workers who could operate with precision. This method is still used for some operations, but machines are soon changing the fact.
With the industrial revolution, metal sawing experienced a significant change as steam-powered saws debuted. Power-driven metal saws followed the trend, and soon, manual sawing found a place in the backseat.
The method used metal saws fueled by steam or power to rotate in a rotary motion at high speed. As a result, the cutting speed increased, and manual exertion declined, but these methods also required human intervention.
Earlier, only iron and other stronger metals were used for making saws, but as time and technology changed, not only the sawing methods evolved but saw blades also revolutionized. The material for cutting blades changed from iron and carbon steel to carbide and high-speed steel. The materials used earlier had their limitations. Carbide blades, composed of tungsten carbide particles embedded in a metallic binder, offered superior hardness and heat resistance, enabling faster cutting speeds and longer blade life. HSS blades, on the other hand, provided improved toughness and cutting performance, making them ideal for high-speed cutting applications.
The introduction of computer numerical control (CNC) technology in metal sawing marked a significant milestone in the industry’s evolution. CNC machines combine the precision of computer programming with the power of automated machinery, enabling highly accurate and consistent cuts. In addition, these machines are equipped with advanced controls and sensors that monitor cutting parameters, ensuring optimal performance.
CNC machines are used for multiple metal fabrication operations, such as metal bending, cutting, sawing, shearing, punching, etc., and are changing the way these operations are performed.
In recent years, the metal sawing industry has witnessed the emergence of automatic sawing machines. These cutting-edge machines incorporate advanced technologies, such as artificial intelligence (AI) and robotics, to push the boundaries of efficiency and productivity. Automatic metal sawing machines can analyze material properties, optimize cutting parameters, and adjust blade speeds and feed rates accordingly. They can also automatically load and unload workpieces, minimizing downtime and maximizing throughput. Safety features like machine vision systems and collision detection sensors ensure safe operation in dynamic environments.
In short, human intervention is minimized and eliminated in certain cases, contributing to the consistency and accuracy of operations.
It is still a far-fetched reality, and only capital-intensive countries can cash in this technology. There are many areas where Industry 4.0 has not made its presence, and the above methods are quite sufficient.
Smart Metal Sawing With the integration of the Internet of Things (IoT) and Industry 4.0 concepts, metal sawing technology has entered the era of smart manufacturing. IoT-enabled metal sawing machines can collect and analyze real-time data, providing valuable insights into machine performance, blade wear, and maintenance requirements.
Metal sawing requires the application of intelligence to accurately judge the metal to be sawed and the metal sawing technology to be used.
At New Mexico Metals LLC, we ensure that our staff members offer you the best advice you need about metal sawing and offer truly unmatched services. Our metal sawing machines are known for their clean cuts; you will find exactly what you need.
For more information on quality metal sawing in Albuquerque, contact us!